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SOL-BOILEREYE

  • SOL-BOILEREYE

BOILEREYETM

THE PROBLEM

Industrial boiler systems are typically one of the largest energy users in a facility.  The combustion and heat transfer processes are complicated, and the overall boiler efficiencies are a function of many variables.  Typically, the extent of monitoring amounts to a boiler operator recording a stack temperature on a log sheet once per shift.

Days, months and sometimes years can pass by with boilers operating at lower-than-desired efficiencies, costing organizations significant amounts of operating capital due to the increased energy usage.  Until now, there has been no simple and economical method to gather this data and get it into the hands of those who can provide useful insight.

THE SOLUTION

BoilerEye Boiler Efficiency Monitoring

Our BoilerEyeTM Monitoring Program provides a simple, cost-effective way to monitor and identify boiler efficiencies.  By monitoring 4 key variables, the BoilerEyeTM Monitoring Program can provide operations personnel with valuable insight into how their boilers systems are operating under a variety of conditions.

The BoilerEyeTM monitoring program has the ability to:

  1. Accept a 4-20mA signal to monitor the firing rate
  2. Accept a 4-20mA signal to monitor excess O2
  3. Accept a T1 Series insertable temperature sensor for monitoring the stack temp (or another 4-20mA sensor)
  4. Use our AmbiAirTM sensor to monitor the temperature and humidity of combustion air

These readings are transmitted wirelessly to ProcessCentralTM, where custom analytics are utilized.  The data within ProcessCentralTM can be kept internal to an organization, or it can be shared with companies that can directly impact its boiler operations, such as water treatment and combustion specialists.

The BoilerEyeTM program helps to:

  • Simplify data collection and make it easy to share
  • Provide insight into the relationships between multiple variables
  • Optimize combustion efficiencies
  • Lower carbon footprints by reducing fuel usage

We offer 3 standard packages that have been developed depending on the degree of information desired (other options available).  The information for these packages is contained below.

STANDARD PACKAGES

BASIC
Stack Temp
Stack Temperature
Excess Air/O2
Intake Air Temp + Humidity
Firing Rate
Dashboards
Data Historian
Auto Reporting (Daily/Weekly/Monthly)
SEE PACKAGE
ENHANCED
Stack Temp + Excess O2 + Combustion Air
Stack Temperature
Excess Air/O2
Intake Air Temp + Humidity
Firing Rate
Dashboards
Data Historian
Auto Reporting (Daily/Weekly/Monthly)
SEE PACKAGE
PREMIUM
Stack Temp + Excess O2 + Combustion Air + Firing Rate
Stack Temperature
Excess Air/O2
Intake Air Temp + Humidity
Firing Rate
Dashboards
Data Historian
Auto Reporting (Daily/Weekly/Monthly)
SEE PACKAGE

RESOURCES

Download “BoilerEye Program Overview” PEPO-BOILEREYE.pdf – 500 KB

FAQs

What equipment is included?

Click on one of the "SEE PACKAGE" buttons above to see the details for that option.  Please contact us for additional options that suite your application.

Is there an on-going expense?

We offer a free tier, where one reading per day is provided.  Data frequencies as granular as 1x/minute can be provided with an additional monthly fee.

How hard is it to install?

The goal is to make installation as simple as possible.  The stack temperature probe has a 1/4"MNPT threaded connection to be installed in the stack.  An existing temperature value can also be utilized with a 4-20mA signal.

The combustion air conditions are monitored with our AmbiAirTM RemoteLobe, and simply needs to be in the boiler room near the boiler air intake.

The firing rate is to be obtained from an existing control system via a 4-20mA reading to a RemoteLobeTM.

The excess air/oxygen is obtained from an existing sensor or control system via a 4-20mA reading to a RemoteLobeTM.

Can I monitor more than one boiler?

Yes, please contact us for a custom package.  Essentially you wouldn't need 2 AmbiAirTM devices assuming the boilers were in the same room.

How is the data transmitted?

The ProcessEyeTM ecosystem uses standard WiFi, which enables the sensors and RemoteLobesTM to be dispersed throughout a facility.  They can be granted access to a Guest-WiFi network, or a separate cellular modem with a hotspot can be used to gain access to the internet.

Can I get an automatic report of the boiler efficiency emailed to me?

Absolutely.  We have allowed users a robust reporting package in ProcessCentralTM that allows them to generate custom reports on a frequency that is desirable to them (i.e. daily, weekly, or monthly).

Is it secure?

Security is one of our key priorities and we use the most advanced encryption technology available to ensure secure communications.

Can the values be brought into my DCS/SCADA/PLC?

Our ecosystem uses a blend of computing logic that occurs in our RemoteLobesTM as well as ProcessCentralTM, so at this point we don't make the information available to be incorporated into existing infrastructure.  We also believe that there isn't much value in bringing this data into existing infrastructure due to the cost, complexities and lack of automated reporting.  Without the reporting capabilities the same "forgotten" condition will develop and users and organizations won't be any better off.

SHOP BOILEREYE PACKAGES

Solutions

BOILEREYETM

THE PROBLEM

Industrial boiler systems are typically one of the largest energy users in a facility.  The combustion and heat transfer processes are complicated, and the overall boiler efficiencies are a function of many variables.  Typically, the extent of monitoring amounts to a boiler operator recording a stack temperature on a log sheet once per shift.

Days, months and sometimes years can pass by with boilers operating at lower-than-desired efficiencies, costing organizations significant operating capital due to the increased energy usage.  Until now, there has been no simple and economical method to gather this data and get it into the hands of those who can provide useful insight.

THE SOLUTION

BoilerEye Boiler Efficiency Monitoring

Our BoilerEyeTM Monitoring Program provides a simple, cost-effective way to monitor and identify boiler efficiencies.  By monitoring 4 key variables, the BoilerEyeTM Monitoring Program can provide operations personnel with valuable insight into how their boilers systems are operating under a variety of conditions.

The BoilerEyeTM monitoring program has the ability to:

  1. Accept a 4-20mA signal to monitor the firing rate
  2. Accept a 4-20mA signal to monitor excess O2
  3. Accept a T1 Series insertable temperature sensor for monitoring the stack temp (or another 4-20mA sensor)
  4. Use our AmbiAirTM sensor to monitor the temperature and humidity of combustion air

These readings are transmitted wirelessly to ProcessCentralTM, where custom analytics are utilized.  The data within ProcessCentralTM can be kept internal to the organization, or it can be shared with companies that can directly impact their boiler operations like water treatment and combustion specialists.

The BoilerEyeTM program helps to:

  • Simplify data collection & make it easy to share
  • Gain insight into the relationships between multiple variables
  • Optimize combustion efficiencies
  • Lower carbon footprint by reducing fuel usage

There are 3 standard packages that have been developed depending on the degree of information desired (other options available).  The information for these packages is contained below.

STANDARD PACKAGES

BASIC
Stack Temp
Stack Temperature
Excess Air/O2
Intake Air Temp + Humidity
Firing Rate
Dashboards
Data Historian
Auto Reporting (Daily/Weekly/Monthly)
SEE PACKAGE
ENHANCED
Stack Temp + Excess O2 + Combustion Air
Stack Temperature
Excess Air/O2
Intake Air Temp + Humidity
Firing Rate
Dashboards
Data Historian
Auto Reporting (Daily/Weekly/Monthly)
SEE PACKAGE
PREMIUM
Stack Temp + Excess O2 + Combustion Air + Firing Rate
Stack Temperature
Excess Air/O2
Intake Air Temp + Humidity
Firing Rate
Dashboards
Data Historian
Auto Reporting (Daily/Weekly/Monthly)
SEE PACKAGE

RESOURCES

Download “BoilerEye Program Overview” PEPO-BOILEREYE.pdf – 500 KB

FAQs

What equipment is included?

Click on one of the "SEE PACKAGE" buttons above to see the details for that option.  Please contact us for additional options that suite your application.

Is there an on-going expense?

We offer a free tier, where one reading per day is provided.  Data frequencies as granular as 1x/minute can be provided with an additional monthly fee.

How hard is it to install?

The goal is to make installation as simple as possible.  The stack temperature probe has a 1/4"MNPT threaded connection to be installed in the stack.  An existing temperature value can also be utilized with a 4-20mA signal.

The combustion air conditions are monitored with our AmbiAirTM RemoteLobe, and simply needs to be in the boiler room near the boiler air intake.

The firing rate is to be obtained from an existing control system via a 4-20mA reading to a RemoteLobeTM.

The excess air/oxygen is obtained from an existing sensor or control system via a 4-20mA reading to a RemoteLobeTM.

Can I monitor more than one boiler?

Yes, please contact us for a custom package.  Essentially you wouldn't need 2 AmbiAirTM devices assuming the boilers were in the same room.

How is the data transmitted?

The ProcessEyeTM ecosystem uses standard WiFi, which enables the sensors and RemoteLobesTM to be dispersed throughout a facility.  They can be granted access to a Guest-WiFi network, or a separate cellular modem with a hotspot can be used to gain access to the internet.

Can I get an automatic report of the boiler efficiency emailed to me?

Absolutely.  We have allowed users a robust reporting package in ProcessCentralTM that allows them to generate custom reports on a frequency that is desirable to them (i.e. daily, weekly, or monthly).

Is it secure?

Security is one of our key priorities and we use the most advanced encryption technology available to ensure secure communications.

Can the values be brought into my DCS/SCADA/PLC?

Our ecosystem uses a blend of computing logic that occurs in our RemoteLobesTM as well as ProcessCentralTM, so at this point we don't make the information available to be incorporated into existing infrastructure.  We also believe that there isn't much value in bringing this data into existing infrastructure due to the cost, complexities and lack of automated reporting.  Without the reporting capabilities the same "forgotten" condition will develop and users and organizations won't be any better off.

SHOP BOILEREYE PACKAGES

Solutions

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